How Many Squares Of Stone Can A Diamond Wire Saw Cut Per Meter?

May 24, 2022
10:56 am

As a new cutting tool, the diamond wire saw is efficient and environmentally friendly at the same time, making it very popular in the case of more and more attention to the environment.

A diamond wire saw is mainly a tool for cutting hard materials such as stone, reinforced concrete, mud, and water buildings. It is a new and environmentally friendly cutting tool, and its work efficiency and production ratio have become issues of great concern to customers.

How many square stones can a diamond wire saw cut per meter? It also needs to be analyzed through the cutting object, wire saw cutting machine, operator and operation method, product differentiation (formula), etc.

1. Cut The Object

When cutting materials, it is particularly important to select the corresponding cutting tools. In the process of cutting stone, the difficulty of cutting stone with higher hardness is much higher than that of cutting soft stone. When the same wire saw is used to cut hard stone and soft stone In the process, the consumption of diamonds is also very different. The harder the material, the shorter the life of the wire saw, and the softer the stone, the longer the life of the wire saw.

2. Wire saw cutting machine

A high-efficiency and high-quality wire saw cutting machine also determines the usage time and wage efficiency of the diamond wire saw. Many builders don’t know, and think that wire saws are similar. In fact, the quality of a good wire saw is stable, there will be more reminders during the cutting process, and the cutting speed can be well controlled. In terms of machine fixing, a good wire saw machine will not have huge shaking, which is also one of the factors that can greatly improve the cutting life of the wire saw.

3. Operator And Operation Method

A skilled operator has a high sensitivity to both normal and abnormal working wire saws. They can always solve the problem quickly, such as if the current is too high, the skilled worker will adjust the wire speed of the wire saw in time; or make other adjustments, such as observing whether the cutting stroke is correct, whether the cutting angle needs to be adjusted, etc. And after cutting, the wire saw can be inspected, plus the experience of wire saw winding, rope threading experience, etc., which can greatly improve the service life of the wire saw. A skilled operator can greatly improve the life of the wire saw. The same wire saw, cutting stones with the same hardness in China and abroad, has completely different cutting data.

4. Differentiation Of Wire Saw (Recipe)

Different products use different formulas. For example, there are currently three main types of bead agglomeration formulas for wire saws. The first is a wire saw with an iron-based formula. This wire saw has strong wear resistance and is cheap. It is suitable for cutting various granite, quartz stone mines and steel-mixed materials. . It can maintain a faster cutting efficiency, but the disadvantage is also obvious, that is, the cutting life is short, the holding force on the diamond is not strong, and the diamond is prone to fall off.

The second is the low-cobalt-based diamond wire saw, which is mainly used for the cutting of marble and granite. The low-cobalt formula takes into account high cutting life and moderates cutting speed.

The third is a high cobalt-based formula product, which takes into account extremely high life and cutting sharpness greatly accelerates the cutting efficiency and is suitable for high-end markets, such as customer groups that require high-quality wire saw products.

How Many Square Stones Can A Diamond Wire Saw Cut Per Meter?

So how many square stones can a diamond wire saw cut per meter? Let’s take the low cobalt formula as an example to get the following data.

Marble and limestone: For cutting hard marble, one meter of wire saw can cut 25-35 square meters; for medium-hard marble, one meter of wire saw can cut 30-40 square meters, and one meter of wire saw can cut soft marble. Cut 35-55 square.

Quartz and granite: For cutting hard granite, a one-meter wire saw can cut 5-15 square meters; for medium-hard granite, a one-meter wire saw can cut 10-20 square meters. For cutting soft granite materials, one meter of wire saw can cut 15-30 square meters.

Steel-concrete part: steel-concrete structure for cutting hard and thick steel bars, a one-meter wire saw can cut 0.5-1 square reinforced concrete. For cutting medium-hard steel-concrete structures with medium-thickness steel bars, a one-meter wire saw can cut 0.8-1.5 square meters of reinforced concrete. For cutting soft and thin steel-reinforced concrete structures, a one-meter wire saw can cut 1.3-2.8 square meters of reinforced concrete. For cutting concrete, a one-meter wire saw can cut 2.5-8 square meters.

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